Full Name: Semenov Vladimir       

 

Marital status:

Married

Children:

Two sons

Citizenship:

Russia

Availability:

Anytime

 

Contact information

 

 

Best time for calling (local)

Citizenship:

Russia

 

City:

Ufa

 

Home address:

A. Nevskogo str., 7 – 70, Ufa , 450040, Russia

 

Time difference from Moscow :

plus 2 hour

 

Home phone:

+ 7 (3472) 647-446

2000 - 800

Work address:

K. Marksa str., 12, build. 5, Ufa , 450000, Russia

 

Work phone:

+ 7 (3472) 511-259

930 - 1900

Fax:

+ 7 (3472) 511-259

1000 - 1800

E-mail:

semenov-vi@rambler.ru;

semvi@postmaster.co.uk

 

Keywords

Friction; Wear; Tribological tests; Development of lubricants; Repair - reconstruction composition – using and tests; Hot metal forging technology; Stamping; Drawing; Superplasticity metalworking.

Summary

·               Highest education achieved: Ph.D.: Institute for Metals Superplasticity Problems, Russian Academy of Sciences, Candidate of Technical Sciences Degree in “Processes and technology of the metal forging”; (March, 1995); Thesis Title: “Modeling of Boundary Effects and Development of Highly Effective Lubricants for Hot Forging of Aluminum Alloys”.

·           Total years of work experience:  24

I have provided systematic investigation of tribological parameters of contact and rheological properties of near-surface layers metal materials, mathematic modeling of stress-strain stat at plastic deformation with rating of a level deformation damaging depending on tribological and rheological properties of near-surface layers and parity of the geometrical sizes of part. Besides I spend researches by definition of influence of surface energy and structural status of metals on relative durability of adhesion connections in plastic contact. The development of this direction has a direct output on the nanotribology and will allow receiving new laws for boundary plastic friction. In this connection, having the large skills of experimental realization tribological researches and also having wide experience of work as the expert till hot and superplasticity metal forging, I have developed several lubricants for different processes of metalworking, in particular, for superplasticity forging of aluminum alloys and wet drawing the brass coated wire for metal cord.

Skills

Skill name

Level (1-5)

Months used

Process Engineer III – I category in the field of metal forging

5

7 years

Interior Researcher

5

7 years

Associate Researcher

5

6 years

Lieder Researcher

5

4 years

Computer modelling (at period of work by scientific employee)

4

9 years with breaks

Development of lubricants for metalworking

5

16 years

Execution tribological tests

5

More 20 years

 

Besides I can work at many type of the equipment for performing tribological test: machines of friction SRV; SMC; UMT; fourball machines of friction; Faleks; adhesiometr and others. I can use methods of the friction coefficient of sliding and rolling determination under plastic and elastic contact, stress of friction (tangential stress), power of friction, wear, toughness of adhesion relationships, molecular forming coefficient of friction, determinations to viscosity and stress of the shift of the lubricants, roughness and microhardness, method of the planning the complete factorial experiment and others.

 

Professional experience

Time period

Since March 2005 on June 2005 (short theme)

Company

State Key Lab of Tribology, Tsinghua University

City

Beijing

Position

Visiting Researcher

Duties

Tribological tests of samples on tribotester SRV with use the complete

factorial experiment;

Forming the mechanism of the work repair - reconstruction composition; Education employee exploratory group by method planning the experiment

Time period

Since 2001 on present time

Company

Creative Center of Ufa Aviation Institute

City

Ufa

Position

Lieder Researcher

Duties

Development of lubricants for metalworking;

Management undertaking the tribological tests;

Development of new method of undertaking of tribological tests;

Development of programs of scientific studies and stating the tasks for modeling;

Participation in studies on the non-phosphate deforming of metals

Time period

Since 1995 on 2001

Company

Institute for Metals Superplasticity Problems, Russian Academy of Sciences

City

Ufa

Position

Associate Researcher

Duties

Development of lubricants for hot and superplasticity metal forging;

Development of lubricants for wet drawing the wire;

Development of programs of scientific studies and stating the tasks for modeling;

Responsible performer on agreements with industrial enterprises

Time period

Since 1988 on 1995

Company

Institute for Metals Superplasticity Problems, Russian Academy of Sciences

City

Ufa

Position

Interior Researcher

Duties

Development of lubricants for hot and superplasticity forging of aluminum alloys;

Development of lubricants for casting under pressure;

Modeling of upsetting process;

Development of technological processes for metal forging;

Responsible performer on agreements with industrial enterprises

Time period

Since 1981 on 1988

Company

Special design-technological bureau "Tantal" under Ufa Aviation Institute

City

Ufa

Position

Process Engineer of III - I category

Duties

Development of the new technological processes for metal forging;

Participation in designing the stamps and modernizations of equipment;

Undertaking the test of stamps and technologies;

Management in undertaking the technological tests

 

Main projects, which I executed:

Time period

In 2002 - 2003

Company

Creative Center of Ufa Aviation Institute (on task of Belebey’s plant "Avtonormal")

Project title

Non-phosphate drawing carbon and boron-containing steels in depending on contact conditions of the tool and part

Team size

5 persons

My role in team

Planning the experiments and management in undertaking the test

Project description

Exception acid peelings to surfaces of part;

Clear to surfaces of part and shaping the required relief on surfaces to account of using the mechanical processing;

Estimation of influence of the surface relief on power parameters of drawing process;

Fixing high efficient lubricant on the part surface and following drawing

Skills used

Statement of the problem for performing the procedure of process modeling of drawing with provision for contact conditions.

My work

Detailed planning the experiments;

Collection and analysis of got results;

Discussing the results;

Stating the problems of study;

Direct participation in undertaking the experiments;

Participation in motivation of technological modes of processing

Time period

In 1997 - 1999

Company

Institute for Metals Superplasticity Problems, Russian Academy of Sciences (on task of Beloretsk’s metallurgical combine)

Project title

Development and introducing the lubricant for wet drawing brass-coated wires on instrument from artificial diamonds

Team size

3 persons

My role in team

General management project

Project description

Analysis of particularities of wet drawing process of wires;

Computer modeling of wet drawing process of brass-coated wires for estimation stress and deformed conditions;

Estimation adhesion interactions brasses with rubber;

Development high efficient lubricant for wet drawing brass-coated wires;

Estimation of friction stress when use the different lubricants;

Laboratory and production test the lubricant;

Development and co-ordination of technical documentation on lubricant

Skills used

Use knowledge, got from theory of processing by metal forging and preceding experience of lubricants development. At statement of the problem of modeling use results my dissertation work

My work

Detailed planning the experiments;

Stating the original problem for performing the procedure of numerical modeling;

Collection and analysis of got results;

Discussing the results;

Stating the problems of study;

General management undertaking the experiments;

Participation in motivation of composition of offered lubricant;

Development to technical documentation on lubricant

Time period

In 1992 - 1994

Company

Institute for Metals Superplasticity Problems, Russian Academy of Sciences (on task of Kamensk - Uralskiy’s foundry plant)

Project title

Development of technological process of forging aircraft disk about from magnesium alloy in superplasticity mode

Team size

3 persons

My role in team

Responsible performer

Project description

Designing and fabrication of stamp;

Fabrication of smaller size disk model;

Study of microstructure of the forging part;

Undertaking the mechanical tests;

Development of lubricant;

Determination of technological modes of disk forging from magnesium alloy;

Designing and fabrication of final stamp;

Fabrication of party of details and issue to customer;

Undertaking the production tests

Skills used

I has shown skill to design stamps and technological processes of the complex forging details with small letting in to mechanical processing with provision for plastic friction contact

Your work

General management performing the project;

Offers on designs of stamps and technological process;

Development of lubricant;

Discussing the results;

Stating the problems of study;

Development to technical documentation on technological process

Time period

In 1984 - 1988

Company

Special design-technological bureau "Tantal" under Ufa ’s Aviation Institute

Project title

Development of technological process of forging wheel with blades from aluminum and titanium alloys

Team size

3 persons

My role in team

Performer

Project description

Estimation of possibility fabrication of the wheel with blades by forging;

Designing and fabrication of stamp original construction;

Study of microstructure of the forging part;

Execution the mechanical and tribological tests;

Fabrication of party of details from aluminum and titanium alloys of different sizes;

Undertaking the mechanical tests

Skills used

I has shown skill to design stamps and technological processes of the forging of complex details type wheel with blades

My work

Designing the stamp and technological process;

Participation in undertaking the forging;

Execution the mechanical and tribological tests;

Development to technical documentation on technological process

 

Besides I took part as far back as five projects. In two of them I there was responsible performer.

In 2004 year I have installed interrelations between toughness adhesion relationships on cut and complex parameter of plastic friction contact, which includes the mechanical characteristics of one of the material and importance of surface energy pair of friction. The studies I conduct on clean metals (Fe, Cu, Zr, Mo, Al, Ti with different microstructure including nanostructure on Cu and Ti) in pair of friction with instrumental steel, as well as on industrial aluminum alloys.

I have offered to use the complex parameter of plastic friction contact for identification pairs of friction. The complex parameter includes the surface energy contacting bodies and importance of hardness plastic deformed material, residing in interfacing. This allows defining adhesion-forming power of friction by accounting method exclusive of undertaking the labor-consuming experiment. Results of my studies have obtained approval on International Congress "Mechanical Engineering Technologies-04", which it was conducted at September 2004 in Varna , Bulgaria and at December 2004 in Moscow .

 

Education

Time period

March, 1995

Institution

Institute for Metals Superplasticity Problems

Department

Russian Academy of Sciences

Degree

Ph.D. in engineering: Candidate of Technical Sciences Degree in “Processes and technology of the metal forging”

Notes

Thesis Title: “Modelling of Boundary Effects and Development of Highly Effective Lubricants for Hot Forging of Aluminum Alloys”.

 

Publications:

Internal conferences:

1.       Barykin N.P, Svyatkin V.S., Semenov V.I. Preparation of Electrophotographic Cylinder by Method of Rotary Drawing out in Conditions of Contact Superplasticity // Abst. for the III of an All-Union Conf. "Superplasticity in Metals". V. II. Tula . 1986. p. 36.

2.       Semenov V.I., Barykin N.P., Svyatkin V.S Experience Recepting of Multipl Profile Parts from Magnesium Alloy МА14 in Condition Superplasticity // In the same place. p. 37.

3.       Barykin N.P., Semenov V.I., Yushkov O.Z., Sergeeva Z.V. Lubricant for Forging of Accurate Parts from Aluminum Alloys in Condition Superplasticity // Abst. for the IV of an All-Union Conf. "Superplasticity in Metals". V. II. Ufa . 1989. p. 150.

4.       Barykin N.P., Semenov V.I., Litvinenko A.A. Valuation of technological Lubricants up to Work of Deformation // In the same place. p. 173.

5.       Barykin N.P., Semenov V.I., Sergeeva Z.V., Yushkov O.Z. Technological Lubricants on the Base Metalorganic Junction for Deforming of Aluminum Alloys // In the same place. p. 177.

6.       Barykin N.P., Semenov V.I. Investigation of Lubricants on the Base Metal Soaps and their Application in Hot Forging of Aluminum Alloys // Abst. for the V of a conference "Superplasticity of Inorganic Materials". Ufa. 1992. p. 108.

7.       Barykin N.P., Semenov V.I., Valeeva A.Kh. Application of Mathematical Modeling at a Choice and Creation of Effective Lubricants for Forging Processes // Abst. for the Int. Youth Scientific Conf. "XXVII Gagarin’s Reading". Moscow. 2001. p 34.

8.       Semenov V.I., Puzyrkov D.F. Tribological Aspects of Quality Products Increase Received by Methods of Forging // Abst. for the scientific - practical Conf. – Exh. "Tribotech-2003". Moscow. ECRP. p. 12.

International conferences:

1.        Barykin N.P., Semenov V.I. Use of Metal-Cladding Commercial Lubricants for Hot Forging of Aluminum-Based Alloys // Abst. for the IV Int. East-West Conf. and Exh. St. Petersburg. 1993. V. II. p. 54.

2.        Barykin N.P., Semenov V.I. Metal-Cladding Commercial Lubricants for Hot Forging of Aluminum-Based Alloys // Materials Science Forum. ICSAM-94 Vols. 170-172. TTP. Switzerland. 1994. pp. 787-792.

3.        Barykin N.P., Semenov V.I., Galimov A.K. About Forming of the Near Surface Layer of Workpiece with Optimal Rheological Parameters for Metal Forging Process // Materials for the IX Int. Conf. about Solidity and Plasticity. Moscow. IPMech. ASR. 1996. V. 2. pp. 21 - 26.

4.        Barykin N.P., Semenov V.I. Method for Selection of Surface Activity Lubricant for Plastic Forming Processes // Abst. For the II Int. Symp. on Tribo-Fatique. Moscow. 1996. p. 43.

5.        Barykin N.P., Semenov V.I., Galimov A.K. The Computer Technology of Creating Lubricants for   Superplastic Deforming Process // Materials Science Forum. ICSAM-97 Vols. 243-245, TTP.  Switzerland, 1997, pp. 757-762.

6.        Semenov V.I., Kildibaeva A.Kh., Barykin N.P. About Complex Approach to the Selection of Technological Lubricants for the Forging Process // Proceedings of the Int. Conf. BALTTRIB-99. LUA. Kaunas. Lithuania. 1999. pp. 178-183.

7.        Barykin N.P., Semenov V.I., Kildibaeva A.Kh., Shuster L.Sh. Comparative Tests of Lubricants for Brass-Coated Wire // In the same place. pp. 168-171.

8.        Barykin N.P., Kildibaeva A.Kh., Semenov V.I. Modeling of Process Deposits at Various Rheological Condition of a Thin Surface Layer // Works of the Int. Conf. "Modern Condition of the Theory and Practice of Superplasticity Materials". Ufa. 2000. pp. 261-265.

9.        Abramov A.N., Semenov V.I., Tyulenev G.G., Sholom V.Yu., Valeeva A.Kh. Method of Choice of Lubricants for Process of Wet Drawing Brass-Coated Wires // Proceedings of X-th Int. Baltic Conf. "Materials Engineering and Balttrib-2001". Jurmala, Latvia. 2001. pp. 231-234.

10.     Abramov A.N., Semenov V.I., Tyulenev G.G., Sholom V.Yu. Choosing Lubricants for Wet Drawing of Wire // Abst. for the II Int. Scientific-Practical Conf. "Lubricants in Industry". Perm. 2001. pp. 84-86.

11.     Semenov V.I., Tyulenev D.G. Rating of Lubricant Efficiency for Wet Drawing Process of Wire // Abst. for the 8-th Int. Scientific and Technical Conf. "Lubricants and Additives". Berdyansk. Ukraine. 2003. pp. 235-236.

12.     Semenov V.I., Puzyrkov D.F. Forecasting of Deformation Damage in View of the Part Form and Tribological Parameters of Contact// Int. Congress “Mechanical Engineering Technologies-04”. Varna. Bulgaria. 2004. Vol. 3/71. pp. 36 – 39.

13.     Semenov V.I., Shuster L.Sh., Chertovskikh S.V. Interrelations of Strength Adhesion of Connections and Complex Parameter of Plastic Frictional Contact// in the same place. pp. 61 - 63.

14.     Semenov V.I., Shuster L.Sh., Raab G.I., Chertovskikh S.V. Toughness Adhesion Connections and Complex Parameter of Plastic Friction Contact// Proceedings of Int. Conf. “Nanotechnologies and their Influence upon Friction, Wear and Fatique in Machines”. Moscow. 2004. pp.

15.     Semenov V.I., Shuster L.Sh., Raab G.I. Influence of Microstructure on Adhesion Forming of Friction Power// in the same place. pp.

 

The articles in magazines:

1.       Vagapov A.R., Zaripov N.G., Kaybyshev R.O., Semenov V.I. Using of Effect Superplasticity for Forging of the Large Dimension Parts of Multiple Profile from Magnesium Alloys // Aircraft Industry. 1989. № 7. pp. 19 - 21.

2.       Barykin N.P., Yushkov O.Z., Irkabaev I.M., Sergeeva Z.V., Semenov V.I. Technological Lubricants for Isothermical Forging of Aluminum Alloys // Aircraft Industry. 1989. № 12. pp. 42 - 43.

3.       Barykin N.P., Semenov V.I., Sergeeva Z.V. Valuation Effectiveness of Technological Lubricants Materials for Isothermical Forging of Parts from Aluminum Alloys // Forging and Stamping Production. 1992. № 2. pp. 23 - 25.

4.       Barykin N.P., Kildibaeva A.Kh., Semenov V.I., Shuster L.Sh., Ryzhkov V.G. Technological Lubricant Influence on the Working Properties of Brass-Plated Wire While Drawing // Forging and Stamping Production. 1999. № 9. pp. 20 - 22.

5.       Kildibaeva A.Kh., Barykin N.P., Semenov V.I., Shuster L.Sh., Ryzhkov V.G. Technological Lubricants for Wet Drawing of Brass-Coated Wire // HHE’s News. Ferrous Metallurgy. 1999. № 7. pp. 37-39.

6.       Barykin N.P., Semenov V.I., Valeeva A.Kh. Influence of the Various Factors on Preform Damadging and Formation of Interlayers in Heavy-Loaded Tribomatings // Forging and Stamping Production. Material Working by Pressure. 2003. № 9. pp. 15 - 18.

7.       Semenov V.I., Sholom V.Yu., Abramov A.N., Tyulenev D.G. Choosing Lubricants for the Process of Wire Wet Drawing // In the same place. pp. 31 - 32.

8.       Abramov A.N., Semenov V.I., Shuster L.Sh. Mathematical Modeling of the Process of Drawing // In the same place. pp. 33 - 36.

9.       Abramov A.N., Semenov V.I., Sholom V.Yu. Non-Acid Preparation of Parts Surface of Carbon and Boric-Containing Steels for Drawing // Technology of Mechanical Engineering. 2003. № 6. pp. 5 - 7.

10.   Abramov A.N., Sholom V.Yu., Semenov V.I., Shuster L.Sh. Rating of Tribological Parameters Contact of Technological Lubricants for Metal Working // In the same place. pp. 45 - 50.

11.   Semenov V.I., Puzyrkov D.F. Tribological Aspects of Increase Quality Products Received by Methods of Forging // "Transmission Engineering". 2004. № 1. pp. 26 – 30.

12.   Sholom V.Yu, Abramov A.N., Semenov V.I., Kazakov A.M. "Rosoil" - Lubricant-Cooling Technological Mediums for Metal Working // In the same place. pp. 31 - 35.

13.   Semenov V.I., Shuster L.Sh., Chertovskikh S.V., Raab G.I. The Effect of the Complex Parameter of the Plastic Friction Contact and the Material Structure on the Strength of Adhesive Bonds//Friction and Wear. 2005. Vol. 26. № 1. pp. 74 – 79.

 

Monographic

1.        Zyuzin V.I., Klekovkina N.A., Kharitonov V.A., Semenov V.I. etc. Resource-Saving in Production (Theory and Practice of Work Beloretsk’s of Metallurgical Plant) // Collective Monographic. Magnitogorsk: MSTU. 2001. 163 p.

 

Author’s certificates and patents on inventions:

1.       A.C. № 946773 (USSR). Tool-Making Junction / Semenov V.I. etc. // Bulletin of Invention (BI) 1982. № 28.

2.       A.C. № 1107394 (USSR). Method of Lubricating for Hot Forging of Metal Parts / Semenov V.I. etc. // Was not published. 1980.

3.       A.C. № 1131098 (USSR). Method of Lubricating for Hot Forging of Metal Parts / Semenov V.I. etc. // Was not published. 1982.

4.       A.C. № 1289579 (USSR). Method of Determination Coefficient of Contact Friction at Plastic Deformation by Pressure of Metals / Semenov V.I. etc. // BI. 1987. № 6

5.       A.C. № 1441592 (USSR). Method of Manufacturing of Pars with Plug-in Elements / Semenov V.I. etc. // Was not published. 1986.

6.       A.C. № 1616751 (USSR). Method of Forging of the Multiple Profile Parts / Semenov V.I. etc. // BI. 1990. № 48.

7.       Pat. № 1626679 (RF) Lubricant for Hot Deformation of Aluminum Alloys / Semenov V.I. etc. // BI. 1990. № 17.

8.       Pat. № 2080358 (RF) Concentrate of Lubricant-Cooling Liquid for Casting Under Pressure of the Non-Ferrous Metals / Semenov V.I. etc. // BI. 1997. № 15

9.       Pat. № 2139320 (RF) Lubricating Material for Carving Junction / Semenov V.I. etc. // BI. 1999. № 28.

10.   Pat. № 2139321 (RF) Concentrate of Technological Lubricant "Mecor-1" for Drawing of Wire for Metalcord / Semenov V.I. etc. // BI. 1999. № 28.

11.   Pat. № 2139322 (RF) Concentrate of Technological Lubricant "Latoil-1" for Drawing of Brass-Coated Wire / Semenov V.I. etc. // BI. 1999. № 28.

12.   Pat. №2155213 (RF) Concentrate of Technological Lubricant Material / Semenov V.I. etc. // BI. 2001. № 10.

Awards:

·         Gratitude for preparation of a conference "Structure and properties of borders of grains" (1983)

·         Prize-winner of IMSP RAS major scientist’s works competition (1996-2000)

·         Honorable letter of Presidium of the Russian academy of sciences (1999)

 

References:

Prof., Dr. L. Sh. Shuster, Ufa State Aviation Technical University, Russia, okmim@ugatu.ac.ru

Prof. Yuansheng Jin, State Key Lab of Tribology, Tsinghua University, Beijing, P.R. China
jinys@mail.tsinghua.edu.cn